Know the Facts:
Modular vs Traditional Construction

Pre-fabricated modular, on-site construction takes full advantage of what a controlled assembly environment has to offer. With this advantage comes savings in construction costs overall; time savings in planning, engineering and construction; avoidance of weather delays typical for site-built frame and stick construction; quality management of materials and assembly; reduced materials waste and cost; and increased safety by reducing on-site deliveries and construction traffic.

  • Savings in construction costs overall
  • Time savings in planning, engineering and construction
  • Avoidance of weather delays typical for site-built frame and stick construction
  • Quality management of materials and assembly
  • Reduced materials waste and cost
  • Increased safety by reducing on-site deliveries and construction traffic
  • Less environmental impact due to less site traffic and construction equipment

What is Modular?

To fully appreciate Ellis’ commitment to satisfying your office space, commercial building, workforce housing, or medical facilities needs, we need to start by defining a modular facility and then outline the benefits to you. Modular means buildings (or large sections of buildings) constructed in a factory, away from the final construction site, in a controlled environment, and then delivered to the job site where they are assembled with other elements the project may require.

  • Buildings are manufactured in an environmentally controlled factory for waste reduction and cost savings.
  • Modular buildings meet or exceed all IBC (International Building Code) standards – the same as 100% site-built structures.
  • The construction of modular building components are approximately 85% completed at the factory.
  • Buildings or sections are delivered for final assembly on site.
  • Modular construction reduces upfront costs in several areas over traditional, site-built construction (outlined below).

Benefits Of Modular Building Solutions

 

Cost – Time – Flexibility

Cost
Savings

Savings up to 45% according to recent date released by the American Institute of Architects and the Modular Building Institute

Reduced
Construction Timeline

Construction project time savings typically between 30-45% over traditional construction

Expansion
Flexibility

Design planning can offer future expansion opportunities as your needs arise and your business grows

Cost Savings

Many aspects of modular construction save money over traditional construction methods. By using prefabricated modular construction processes, we take advantage of reduced costs through greater materials and labor use efficiencies. In addition, modular construction provides for a faster installation timeline (up to 45% according to the American Institute of Architects and the Modular Building Institute) that reduces the on-site costs and enables your facilities operational and profitable sooner. Reduced materials waste due to weather related spoilage and theft also contribute greatly to savings.

Cost Savings: Modular vs Traditional Construction

 

At Ellis, our pricing is consistently lower than even those
of other modular providers as illustrated above.
 

 

Another aspect of cost savings is in facilities expansion. As illustrated here, this Micro-Hospital example shows how adding to a group of existing buildings with new modular facilities saves on construction expenses compared to traditional, add-on construction methods. Adding modular buildings avoids lengthy, on-site construction work and crews, and minimal disruptions to your current business, practice or clinic.

Expediency

Time is always a factor in any project and we know you and your staff need to get your facilities up and running as quickly as possible. Modular buildings allow your workforce to be on-site in less time than traditional construction so you can begin work with little delay. Because our products are built in an indoor manufacturing facility, environmental concerns; rain, snow wind or extreme heat and cold, for example are never a factor. Modular facilities arrive on-site in ready-to-construct components that can be assembled quickly and efficiently. This opens up many more facility installation windows in a project’s time line as opposed to the “waiting on the weather” approach. That means your team can begin working sooner rather than later which has a direct impact on your bottom line.

Project Time Savings Chart

 

The chart (also shown below) shows that using modular building materials and methods can save you 30-45% on your design-build schedule*. In practical terms, imagine a 24 month design-construction timeline for your project. Modular construction could put your employees into your new facilities a full 7-11 months sooner than traditional site-built construction methods. That’s an operational advantage that has real financial impact.

 

Flexibility

Modular building design solutions offer flexibility, allowing the custom development of facilities and accommodations that meet virtually any job site requirement, regardless of the size of your workforce or budget. Custom engineered site development ensures the maximum use of your space and optimum facilities placement for efficiency and site access after completion. In addition, a little pre-planning can offer the advantage of adding to your modular building group as your needs arise and your business grows. As illustrated here, Micro-hospitals or large clinic facilities can be expanded to accommodate regional population growth and patient demand over time. This flexibility of modular design helps you control initial construction costs, and reduces costs later on as you add capacity.

Micro Hospital Medical Unit

Quality Of Materials

Modular buildings and facilities are built to meet or exceed the exact same International Building Code (IBC) standards as traditional site-built structures. The same materials are used in the modular construction process as with conventional construction methods.  Since all of Ellis’ modular products adhere to these IBC stndards, you are assured in getting the highest quality with regard to materials and processes.

International Building Code logo

Consistency In Manufacturing Quality

In-house modular construction allows for higher level of consistency throughout the building process. Materials availability, weather factors, construction site logistics, unproven local contractors and little on-site overview of construction processes can all degrade the quality of on-site construction. These factors become a non-issue with modular construction methods and our experienced deployment teams.

Modular building manufacturing process

Energy Efficiency

Using the same materials and adhering to the same building codes (IBC) and standards as site-built structures, modular buildings are designed and constructed to meet or exceed energy efficiency ratings as their traditionally built counterparts an qualify for Energy Star designation.

 

Energy Star Ellis logo lockup

Waste Reduction

Many companies these days are looking for “greener” and less wasteful solutions for many of their day-to-day business activities. Modular construction techniques extends this concept to the building process by offering an alternative to traditional construction practices that reduces construction waste with less environmental impact. This is achieved by less physical materials on site, significantly less construction activity, improved quality management throughout the process and less site disturbance during site preparation and construction.

 

Greener modular construction

Safety

A construction site can be a dangerous place with it’s own unique set of hazards and liabilities. Since modular buildings are constructed or partially constructed off site, job site traffic at your existing facility is reduced by as much as 80%. This can be very important for businesses, schools, hospitals or any customer with a lot of traffic of their own. By improving overall security and safety for employees students and personnel through reduced on-site construction activity, we can help to limit those safety hazards.

Safety First

Custom Design

Modular buildings can be custom designed to your specific needs and your particular job site requirements. We will work with you at the beginning to define your specific needs and every step of the way to custom tailor facilities to maximize efficiency in meeting those requirements.

In most cases our modular finish-out can be designed to seamlessly fit in with your existing facilities if need be making them indistinguishable from older site buildings.

 

Custom Architectural Design

Facilities Reuse And Redeployment

Modular buildings can be disassembled, refurbished and reused on-site or moved to other sites as your business or needs require. This gives you the option to adapt existing structures to address needs as they come up and is especially important in the energy exploration industry. With the speed of change in today’s business and industry saving time and money by reusing and redeploying existing facilities can be an important benefit and have a significant impact on your operations budget.

Environmental Advantages

There are may environmental advantages to modular construction over traditional methods. These advantages are achieved through quality controls of in-house construction methods and monitoring, increased efficiency in the management of materials, construction waste and reuse-recycling, reduced materials delivery and transport, site disturbance and air quality after installation.

Convenience

As with any construction site, personnel, students, employees or customers coming in and out or your existing facilities may be inconvenienced or delayed by the presence of ongoing construction. Modular construction reduces the length of time construction crews are actually on site assembling your new facilities. By reducing business disruption throughout the project’s timeline, the modular building process saves you time and ultimately money.

Affordability:
Our Process Impacts Your Bottom Line

Modular buildings can be disassembled, refurbished and reused on-site or moved to other sites as your business requires. This provides the option of adapting existing structures as your facilities requirements change over time.

 

 

Cost Per square foot comparison chart

 

Real Cost Savings

In one of our own recent projects, the cost to design and construct a group of modular medical offices for example, ranged from approximately $105 to $115 per square foot—or about 55% of the cost to build the same facility on-site using traditional construction methods based on the data above*. Each project will be different, but the study overall shows significant savings for each different type of facility using modular construction vs traditional construction.

 

Primary Savings Derived From:

A) Less overall cost per square foot than site-built construction;

B) Increased revenue from facilities being completed and operational sooner compared to the longer schedules for site-built construction;

C) Reduced length of construction loan and associated finance charges.

 

*1 – Modular Building Institute, recent case study report. 2 – RSMeans Data Corp. 3 – National Commercial Construction Software company data.

*Based in single story modular construction without specialized equipment installed. Costs based on projects located outside major urban areas. Projects inside city limits typically cost more. Other factors affecting final cost per square foot: roof type and composition; elevation design and façade options; interior finish out; local zoning, construction codes, and regulations, etc.

Expediency:
Ellis Will Get You Into Your New Facilities Sooner

Time is Money! Modular manufacturing occurs simultaneously with site-preparation. Weather delays are no longer a significant factor. The delivery of materials occurs once work is set to begin on-site. When careful planning is exercised on the front end, there’s less likelihood of change orders during construction, which significantly delay your timeline and increase costs.

 

According to the American Institute of Architects, studies of modular construction projects over time have shown a consistent average of 30-45% time savings over site-built, traditionally constructed facilities – getting customers’ businesses up and running sooner. That, quite simply, translates into increased efficiency, increased production, and increased profitability.

Construction schedule time savings chart

 

The chart shows that using modular building materials and methods can save you 30-45% on your design-build schedule*. In practical terms, imagine a 24 month design-construction timeline for your project. Modular construction could put your employees into your new facilities a full 7-11 months sooner than traditional site-built construction methods. That’s an operational advantage that has real financial impact.

 

*Every construction project is unique, with its own set of specifications and requirements. The 30%-45% range sited here is only an example of possible time savings, according to the American Institute of Architects and the Modular Building Institute. Factors such as transport, terrain, location, change orders, permitting, and project requirements, all play a part in construction timelines.

IBC Quality:
Built Into Every Project

At Ellis Modular, we pride ourselves on only using superior materials and quality craftsmanship, which leads to a superior product – all meeting or exceeding International Building Code (IBC) standards. Anything less is unacceptable. Moreover, our experts monitor every aspect of the manufacturing and assembly process to assure delivery of an exemplary product. We know that a quality built, accessible, and comfortable work environment is essential, and we are proud to partner with you to deliver just that on every project, every time.
International Building Code logo

10 Things You Need To Know About Modular Construction

Modular construction is one of the fastest growing forms of building in the market today. The recognition of its increased efficiency and ability to apply modern technology to the needs of the market place are what make it better and more efficient than frame and stick construction.

Our custom modular facilities are built with components constructed in a controlled factory environment to the same building codes as traditional site-built housing.

Superior quality control of modular building reduced waste and provides a faster completion time, 30-60 days, than site-built construction.

The increased efficiency of modular facilities construction generally results in greater value for the project owner and easier planning and construction for the facilities management team.

Computerization has enabled us to take a mass customization approach and design any modular facility to meet the particular needs of a project owner.

The combination of reduced cycle time, more efficient construction, unlimited customization and a growing shortage of skilled trade’s people are the primary reasons many builders are switching from traditional frame and stick building to modular unit construction.

Our modular designs encompass the entire spectrum of market needs and demands; from affordable multi-person living quarters to high-capacity commercial facilities like on-site retail stores and cafeterias. If your job site requires it, we can build it all with modular.

Modular-based job site facilities industry has grown at almost a 10% rate over the last five years mainly due to the cost benefits over traditional construction methods.

Forecasters see the modular building industry increasing its market share over traditional construction by 12% annually mainly due to speed of deployment and overall cost benefit. (Frost & Sullivan)